壓縮機(jī)螺桿表面金屬?lài)娡刻幚矸椒ǖ母镄隆娀娡浚ㄈ谏洌┓?/h3>

發(fā)布時(shí)間：2014.07.10    點(diǎn)擊數(shù)： 154049

        傳統(tǒng)的壓縮機(jī)螺桿表面涂層（壓送式噴砂后噴涂鎳合金底涂層及表面硅鋁涂層）融射處理方法都是采用氧乙炔火焰融射法制作。由于氧乙炔火焰融射法的天生缺陷：粒流輸送速度低、涂層材料有較嚴(yán)重的燒損、操作作業(yè)的安全性差，不易實(shí)現(xiàn)自動(dòng)化作業(yè)；即使是進(jìn)口設(shè)備，這些因素依然存在。

        使用氧乙炔火焰噴涂法制作的工件涂層，其涂層的剝離強(qiáng)度基本上低于25MPa，如果工藝控制不好，一般涂層的結(jié)合力只能達(dá)到10MPa左右，且涂層孔隙率極高。這種工藝制作的產(chǎn)品在后期的使用過(guò)程中必然存在硅鋁涂層剝落的風(fēng)險(xiǎn)，螺桿的壽命是堪憂的！

        良時(shí)十多年前就為某外資企業(yè)在蘇州的工廠提供過(guò)前處理噴砂設(shè)備和后續(xù)火焰噴涂的服務(wù)。國(guó)內(nèi)另一家制造新型高效壓縮機(jī)的企業(yè)為確保其產(chǎn)品的壽命和質(zhì)量，在多方遍尋了解后，選擇了我司為其研究處理該領(lǐng)域難題。

        實(shí)際上，傳統(tǒng)的電弧融射（電弧噴涂）方法除了粒流輸送速度高、操作作業(yè)的安全性好的優(yōu)點(diǎn)外，實(shí)際上涂層材料有更嚴(yán)重的燒損，涂層與基材的結(jié)合力較氧乙炔火焰融射法更低。我們知道：只有采用新技術(shù)新設(shè)備才能解決關(guān)鍵問(wèn)題。

        上海良時(shí)依托自身對(duì)熱噴涂關(guān)鍵技術(shù)的認(rèn)識(shí)和設(shè)計(jì)制造能力，欣然接受了該課題的挑戰(zhàn)：決定采用最新的電弧融射技術(shù)及自動(dòng)化作業(yè)模式來(lái)實(shí)現(xiàn)和完成這種涂層的工藝革命。

初始狀態(tài)下的工件	自動(dòng)式雙槍單待電弧噴涂金屬表層系統(tǒng)運(yùn)行中
噴涂硅鋁后的工件表面狀態(tài)	機(jī)加工后的硅鋁層狀態(tài)

 

        基于我司的技術(shù)積累、快速反應(yīng)的研發(fā)能力，經(jīng)過(guò)實(shí)驗(yàn)試驗(yàn)檢測(cè)：所獲得的涂層結(jié)合力全部測(cè)量數(shù)據(jù)大大超過(guò)了行業(yè)要求的25MPa，且一致性極佳。

        目前，這條自動(dòng)作業(yè)的生產(chǎn)線已經(jīng)投產(chǎn)，更加鞏固了這家民企在其行業(yè)中的一流地位！

        ☆☆ 注：相關(guān)技術(shù)請(qǐng)咨詢(xún)13917088713☆☆

        關(guān)于良時(shí)智能 About Liangshi InteRobot：
        上海良時(shí)智能科技股份有限公司（股票代碼：837430 厚積薄發(fā) 持續(xù)創(chuàng)新），為全球客戶(hù)提供智能制造和表面處理系統(tǒng)解決方案，從業(yè)30多年，是一個(gè)集研發(fā)、設(shè)計(jì)、制造、工程安裝、工程咨詢(xún)于一體的專(zhuān)業(yè)化制造及自動(dòng)化智能控制系統(tǒng)集成公司，能為客戶(hù)解決：
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化學(xué)表面處理噴拋丸、噴丸強(qiáng)化設(shè)備、熱噴涂和涂裝設(shè)備工藝系統(tǒng)解決方案和工藝裝備；
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自動(dòng)化機(jī)器人應(yīng)用工藝系統(tǒng)解決方案和工藝裝備；
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制藥、生物、制冷、石油化工、船舶制造、能源、造紙、紡織系統(tǒng)領(lǐng)域承壓系統(tǒng)集成整體解決方案；
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂裝環(huán)保設(shè)備：VOC廢氣、廢水、粉塵處理和噪音治理系統(tǒng)工藝解決方案和工藝裝備。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、專(zhuān)業(yè)提供壓力容器設(shè)計(jì)制造：為食品乳品、生物制藥、水處理、制冷、石油化工、船舶海工、電力能源、造紙紡織、有色金屬等領(lǐng)域提供承壓系統(tǒng)集成整體解決方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企業(yè)主導(dǎo)產(chǎn)品如下 The leading products of our company are as follows：
        主營(yíng)業(yè)務(wù)：智能制造和表面處理工程系統(tǒng)集成的設(shè)計(jì)、研發(fā)、生產(chǎn)和銷(xiāo)售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六類(lèi)主要產(chǎn)品：自動(dòng)化涂裝生產(chǎn)線、智能機(jī)器人噴涂系統(tǒng)、自動(dòng)化噴拋丸生產(chǎn)線、智能機(jī)器人噴拋丸強(qiáng)化系統(tǒng)、自動(dòng)化熱噴涂系統(tǒng)、涂裝節(jié)能環(huán)保設(shè)備。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        產(chǎn)品主要應(yīng)用于：新材料、新能源、工程機(jī)械、汽車(chē)制造、集裝箱、船舶海洋工程、航空航天、港口橋梁、電子電氣、環(huán)保工程、印刷造紙機(jī)械、醫(yī)療機(jī)械、紡織機(jī)械等領(lǐng)域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生產(chǎn)的表面工程系統(tǒng)集成具備智能、自動(dòng)化的特點(diǎn)，可實(shí)現(xiàn)工業(yè)生產(chǎn)過(guò)程自動(dòng)化控制，因而屬于自動(dòng)化裝備。根據(jù)《高端裝備制造業(yè)“十二五”規(guī)劃》中對(duì)高端裝備的定義“主要包括傳統(tǒng)產(chǎn)業(yè)轉(zhuǎn)型升級(jí)和戰(zhàn)略性新興產(chǎn)業(yè)發(fā)展所需的高技術(shù)高附加值裝備”，公司產(chǎn)品屬于高端裝備，是為國(guó)民經(jīng)濟(jì)其他行業(yè)提供技術(shù)裝備的戰(zhàn)略性產(chǎn)業(yè)。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.

更多訊息，敬請(qǐng)瀏覽http://m.tutuaiwan.com 或 http://www.shliangshi.net
電話：021-51035200，68913886      傳真：021-68907128
全國(guó)服務(wù)：400-021-5767      應(yīng)急服務(wù)：18918186798
郵箱：webmaster@shliangshi.com

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